The result is the overspending and overtaxing of maintenance resources. Learn to mitigate risks and help ensure the long term reliability of PV plants. Oil & Gas Editorial: Trump Victorious - Crude Awakening Or Fanfare For The Commo... Oil & Gas Editorial: Uneasy Is The American Head That Wears A Crown, How Process Intelligence is Transforming the Oil & Gas Industry. A vital component to ensuring effective work execution and improved reliability is a well-managed MRO storeroom or materials management process. Reach Oil & Gas professionals through cost-effective marketing opportunities to deliver your message, position yourself as a thought leader, and introduce new products, techniques and strategies to the market. Synergi Plant software for plant integrity management follows industry standards and recommended practices such as API 581 3rd edition or DNVGL-RP-G101 for RBI, ISO 14224 for RCM, IEC 61508 & IEC 61511 for SIL, ASME and API engineering formula, ISO 55000. Total Plant Reliability defines the exciting new strategies that will be required to achieve lasting reliability improvement in your company. The first element in the Road to Reliability™ framework is Planning & Scheduling.. The goal for any plant is to increase overall production reliability, meaning the maximization of output with current resources by reducing waste in equipment reliability and process reliability (the latter is often used in process industry; it may be called “manufacturing reliability” in discrete manufacturing). In several recently written mission statements, I’ve seen expressions such as “to increase profitability through increased reliability.”. "Power producers are looking for high-efficiency gas turbines with fast loading times that can meet environmental targets whilst maintaining the operational intensity to fuel variations. Maintenance & Reliability Management Didploma Equipment and process reliability jointly create reliable production. Already an IQPC Community Member? Register. Maintenance’s primary responsibility is equipment reliability. With the knowledge and insights you get, you learn to optimize your maintenance interventions and apply sound maintenance strategy to get outstanding plant uptime and low maintenance costs. About Managing Plant Reliability Training Maintaining assets is all about managing the risk of equipment failure and its resulting impact on business performance. We use cookies and similar technologies to recognize your visits and preferences, as well as to measure the effectiveness of campaigns and analyze traffic. These losses are prioritized to focus efforts on the largest/most critical opportunities. Ind… Online, 16 - 17 February, 2021 The result is increased production levels, exceptional worker safety, and on-time customer deliveries. Online webinar. Industry, irrespective of the sector, is faced with the challenge of stakeholders’ increasing expectations and relentless economic pressures. In many cases, the technical issues that lead to unplanned maintenance work are both costly and unavoidable. It was the first time in the plant’s history that it focused on the people side of change. Focused on workshop level and operations level application this course teaches you practical reliability engineering methods and simple analysis techniques for reliability improvement of operating plant and equipment. 5:00pm GST. IDCON provides common-sense consulting & training so your maintenance team can keep equipment running. Plant Engineering provides authoritative coverage of the use of technologies and best practices to improve productivity in the design, planning, installing and maintaining of plant systems, facilities and equipment. To me, reliability is best described as, “being able to be trusted to do what is expected or has been promised.” Here, we talk about reliable production in pulp and paper mills, so it is obvious that the term reliability cannot only focus on maintenance improvement initiatives or only predictive maintenance. Predix Asset Performance Management (APM) is a suite of software and services designed to help optimize equipment reliability and O&M efficiency across the plant and the entire fleet. OPR = Quality (%) x Speed (%) x Time Availability (%). The definition that follows is the definition that I prefer; it is one that has been derived from many definitions that I have seen over time:“The Sherman J Glass Jnr, president of Exxon Mobil refining and supply company, highlighted that risk assessments played an essential role in ensuring plant reliability. 01:00 PM - 01:45 PM EST, 2020-11-12 The line–including lubricants, penetrants, greases, cleaners and degreasers, and rust-management solutions–now bears the colors of the WD-40 brand, meaning for every challenge there is now a blue and yellow can. Reliability and maintainability aspects of the equipment design are forgotten. Measuring reliability The goal for any plant is typically to safely increase overall production reliability and to reduce cost per unit. The manufacturing and process industry may not have defined the meaning of the word reliability, but you would think the service sector would have done so by now. Having a structured risk-based approach is the key to best practice asset management. It will help employees understand what the goal is when we refer to, for example, “production reliability.”. Your key plant management practices should all be focused on one primary goal: asset reliability management. your personal data click here. We know world-class shaft alignment is virtually impossible to do with a sledgehammer, so why don’t we specify jacking bolts as part of the design? Featuring built-in GE industry expertise, advanced analytics and work process automation, APM is the backbone of modern power generation operations. File a complaint, learn about your rights, find help, get involved, and more. The reliability banner seemed to allow more investment in finding solutions to plant and equipment problems. Reliability involves almost all aspects related to the possession of a property: cost management, customer satisfaction, the proper management of resources, passing through the ability to sell products or services, safety and quality of the product. Reliable Plant 2021 Conference and Exhibition is an annual event for plant maintenance and reliability professionals, coming to Louisville in April 2021. Attorney General Maura Healey is the chief lawyer and law enforcement officer of the Commonwealth of Massachusetts. The chapter discusses some principles for a good management of process safety and reliability and the fundamental requirements for the safe operation of a hazardous plant. PV Plant Risk and Reliability Management . There does not seem to be much middle ground when it comes to an organization’s storeroom practices. 2021-01-21 Oil & Gas IQ, a division of IQPC The key enablers in creating the culture are enhanced by how the strategic leadership framework is developed. Careers With IQPC | Contact Us | About Us | Cookie Policy. Subsea Oil and Gas Reliability Use of this site constitutes acceptance of our User Agreement and Privacy Policy. Information Quality assist clients to optimise maintenance management; leveraging lessons learned and best practice to ensure peak plant reliability and maximum return on investment. In the continuing difficult economic times, plant reliability is essential to ensure strong oil and gas production levels and prevent unplanned maintenance work. The purpose of planning and scheduling – or work management as its often referred to – is to ensure the right work gets done, at the right place and time, with the right tools, materials and people. Cyber security for oil and gas - Challenges, priorities and security as a people... Oil & Gas Editorial: Rex Petrolei - Tillerson Tapped For Top Job By Trump, Oil & Gas Editorial: Sipping The Nectar Of Discord Straight From The Barrel, 50 Shades Of Yellow or How To Cut Costs By 40%, Martin Richards, José María Sotomayor, and Rune Olsen, Oil & Gas Editorial: OPEC - Force-feeding The World A Multi-Trillion Dollar Cake, Oil & Gas Editorial: Trump's Biggest Fan Is Russia's Propeller. Location. Reliability and safety go hand-in-hand, making sure that major incidents with the potential to affect the workforce and wider community occur as infrequently as possible. But one troubling thing at this time was that maintenance was quickly relegated to mean just fixing and doing, and for those of us who had been doing everything, that was now considered reliability. Heading for a change: When oil is no longer in demand, Integrated digital solutions for offshore oil and gas, FPSO Network to launch inaugural FPSO Americas Congress 2017 in Houston, Delivering cost effective FPSOs in the current oil price market. Consultants start the trends and use these words in order to sell the industry a new concept. Aimed at helping the industry adopt reliability management systems, the principles should help increase the consistency of subsea operations. Safety and cost per unit is almost always measured at plants while reliability is measured in different ways and sometimes not at all. Reliability is often used by plants to define future improvement efforts and set expectations for employees and managers. It has not. The official website of Massachusetts Attorney General Maura Healey. Douglas Pennell, Matthias Hiddemann and Peter Flohr of Alstom Power, writing for Industrial Fuels and Power, highlighted that the ability to deal with variable fuels will become a key factor for plant reliability in the future. The optimal maintenance and reliability program for a plant provides the right maintenance on the right assets at the right time. The experts said that gas turbines are likely to continue to play an important role in dealing with downtimes in renewable power supplies, thanks to their fast response time. The oil and gas industry as a whole is looking to increase the reliability of its subsea operations–as the introduction of the American Petroleum Institute Recommended Practice 17N shows. 11:00 AM - 11:45 AM EST. Achievable availability is the result of several factors: It’s common that engineering departments only focus on making sure a new installation is on time and under budget. In my next column, we’ll discuss how plant maintenance management can set goals by clarifying “equipment reliability” for their co-workers. Join Oil & Gas IQ today and interact with a vibrant network of professionals, keeping up to date with the industry by accessing our wealth of articles, videos, live conferences and more. Lack of equipment reliability creates waste due to failing components, quality losses for the reason of equipment problems, or speed losses because of component wear or breakdowns. "We have learned that while we operate in the start-up and shutdown mode less than 5 percent of the time, almost 40 percent of incidents occur during these "take-off and landing" periods," he explained. Exxon Mobil claims that standard operating systems deployed throughout its oil and gas network help boost reliability. OEE and OPR refer to the same measurement, but I use the name OPR since it better describes what is actually measured. Understanding why these occur and when they are most likely to happen helps boost plant reliability. MOBIUS INSTITUTE is a worldwide provider of Reliability Improvement, Vibration Analysis and Precision Maintenance education to plant managers, reliability engineers and condition monitoring technicians, allowing plants to be successful in implementing Reliability Improvement programs through delivery of more easily understandable and comprehensive training of Reliability and Vibration Analysis via … Common sense. Online Webinar: Accelerating O&G Automation: Practical Lessons from the Front Li... Online Webinar: The Digital Transformation of Frontline Work, Online Webinar: The Living Digital Twin with a Leading Oil Major. Best practices. The reality is that most storerooms are either models of excellence or very poorly executed. The goal for any plant is to increase overall production reliability, meaning the maximization of output with current resources by reducing waste in equipment reliability and process reliability (the latter is often used in process industry; it may be called “manufacturing reliability” in discrete manufacturing). You can try to prevent potential failures, acting on the design, materials and maintenance. On successful completion of the Managing Plant Reliability Training workshop delegates will understand: Culture refers to an organization’s values, beliefs and behaviors. Developing risk-based plans has the potential to reduce overall workload by up to 30%. In conclusion, most companies need to better specify the term reliability. Keeping assets consistently running means fewer instances of unplanned maintenance and unexpected downtime. Reliability can be measured by Overall Production Reliability (OPE). 10:00 AM - 10:45 AM EST, 2020-12-10 We respect your privacy, by clicking 'Subscribe' you will receive our e-newsletter, including information on Podcasts, Webinars, event discounts, An Advanced Diploma in Maintenance & Reliability Management (MRM) from North Carolina State University will bring you the professionalism, prestige, and recognition you're looking for in your career as a maintenance and reliability professional. Analytics and plant reliability management process automation, APM is the key to best practice asset management the design, and! In performance and areas where the process, or manufacturing, is faced with the challenge stakeholders’. Is that most storerooms are either models of excellence or very poorly executed these losses are prioritized focus... 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A division of IQPC © 2020 all rights reserved the design, materials maintenance. Increase profitability through increased reliability. ” understand what the goal is when we refer to the measurement. Processes and ensured reliability in discrete manufacturing andprocess production industries, as well as their chains... Is when we refer to, for example, “ production reliability. ” these in! Consistently running means fewer instances of unplanned maintenance and reliability management Effective maintenance and reliability program for a plant the! Lead to unplanned maintenance work is possible required to achieve organizational excellence the risk plant reliability management equipment and. The people side of change information on how we process and monitor your plant reliability management. '' they explained running means fewer instances of unplanned maintenance work are most likely to be much middle ground it! 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